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The Safer Choice

Chapter 10: Test your matrix

10.1 Where did your matrix come from?

If you’ve read Chapter 9, you might already have started to look at your existing risk matrix with suspicion. Did it pass the initial tests set in Chapter 9? In this chapter we’ll test it more thoroughly. The results might demonstrate that your matrix works – or it might help you develop a business case for changing the matrix.

Ask yourself:

Where did my matrix come from? Has it ever been validated?

If you can’t answer the question, how do you know whether the priorities it suggests have any meaning?

To test your matrix fully you need to assemble a team. However, I suggest you work through this chapter on your own first, before taking team members through the same tests.

To illustrate, I’ve created a 5×5 matrix (Figure 10.1) which I haven’t coloured in. The process will work best if you have a copy of your own matrix to hand (or use the one in Chapter 9) and apply the tests to that.

At the end of the chapter you might be entirely happy with your matrix as it is. That’s great – please send me a copy as you have something quite rare. Otherwise, you might have a list of suggested improvement for your matrix – or you might (at last) have decided to get rid of matrices and focus on risk control instead of maths.

Figure 10.1: A blank 5x5 grid

Catastrophic – death
Life-changing – eg disablement
Major – more than 5 days absence
Moderate – up to 5 days absence
Minor – first aid or self-aid
Very unlikely –
Less than once in 20 years
Unlikely –
Less than once in 5 years up to once in 20 years
Fairly likely –
Once in 1 to 5 years
Likely –
More than once a year but less than once a week
Very likely –
Once a week or more

10.2 Check the likelihood categories

Ask yourself:

For a given frequency, would you all agree which likelihood category it fits in?

For example ask how you would categorise events that might happen:

  • several times a day
  • once a week
  • once a month
  • once a quarter
  • once a year
  • every few years
  • once in a lifetime

In Figure 10.2 I’ve used the likelihood categories from Figure 10.1 to see where I might put each frequency.

Figure 10.2: Examples in likelihood categories

Very unlikely –
Less than once in 20 years
Unlikely –
Less than once in 5 years up to once in 20 years
Fairly likely –
Once in 1 to 5 years
Likely –
More than once a year but less than once a week
Very likely –
Once a week or more
once in a lifetimeevery few yearsonce a yearonce a week
once a month
once a quarter
several times a day

Given the uncertainty of how often something might happen, having weekly, monthly and quarterly incidents in the same category is probably ok, but if all my frequencies were in only two categories, it might indicate that adjustments to boundaries are needed.

If you find your team put a given frequency in different categories, this indicates a reason to review the category definitions.

But where would you put these frequencies if your likelihood categories were those in the 5×5 grid at the start of Chapter 9? I’ve left a blank row in Figure 10.3 for you to have a go.

Figure 10.3: Examples in likelihood categories

Very unlikely –
1:1 million
Unlikely – 1:100,000 Fairly likely – 1:10,000Likely –
1:1,000
Very likely – 1:100


Once you’ve had a go at this, try it with a team.

Your task:

Take the example frequencies (or make up your own) and ask several colleagues to categorise them using your organisation’s likelihood categories. Discuss the ones where there is a lack of agreement, or too many in one category. Decide if you need different categories or better definitions of the categories you use. Re-reading Section 9.6 might help with this.

10.3 Check the severity categories

Ask yourself:

For any severity you can think of, would you all agree which consequence category it fits in?

Avoid thinking of specific accidents for the moment, as people will start to argue about whether falling from a ladder might result in a death (occasionally) or a dislocated shoulder (often). You can come up with your own examples for testing, but here are some outcomes to consider:

  • A cut requiring a plaster
  • A cut requiring stitches
  • A bruise
  • A small broken bone (finger or foot)
  • A larger broken bone (arm or leg)
  • Developing occupational asthma
  • A sprained ankle which needs a week’s rest at home
  • Musculoskeletal pain which requires three days’ rest
  • An amputated hand or foot
  • Loss of eyesight
  • Damage to hearing
  • Contracting Legionnaires Disease
  • Developing Mesothelioma

In Figure 10.4 I’ve categorised each outcome using my severity categories from Figure 10.1. This will vary by organisation for some outcomes. For example, I could carry on working at a computer with a broken toe, or possibly even with a broken leg, but someone with an active job would need more time off work. Each of my categories has at least two of these outcomes. If most of them fitted into just two categories, it might suggest new definitions are needed.

 

Figure 10.4: Examples in severity categories

Catastrophic – deathContracting Legionnaires Disease
Developing Mesothelioma
Life-changing – eg disablementAn amputated hand or foot
Loss of eyesight
Damage to hearing
Major – more than 5 days absenceA sprained ankle which needs a week’s rest at home
A larger broken bone (arm or leg)
Moderate – up to 5 days absenceA small broken bone (finger or foot)
Musculoskeletal pain which requires three days’ rest
Minor – first aid or self-aidA cut requiring a plaster
A cut requiring stitches
A bruise

Your task:

Take the example outcomes (or make up your own) and ask several colleagues to categorise them using your organisation’s severity categories. Discuss the ones where there is a lack of agreement, and decide if you need different categories, or better definitions of the categories you use. Re-reading Section 9.7 might help with your review.

10.4 Test the ranking

Ask yourself:

For any hazardous event you can think of, would you all agree where to put it?

Make sure you have a grid that passes the tests in Section 10.2 and Section 10.3 first. If you can’t agree on where to assign a generic likelihood (such as “once a year”) or a generic severity (such as “a broken leg”) then there is no chance you will agree on the next phase – or, if you do, your agreement won’t mean what you think it means.

You need examples of situations relevant to your organisation. I’m going to work with the examples in Figure 10.5.

Figure 10.5: Example situations to assess and manage

  1. Falling down well-maintained stairs in an office building
  2. A vehicle / pedestrian collision in a busy loading bay with no segregation.
  3. A road accident in an organisation with hundreds of drivers driving a vehicle model which has recently had a safety alert, because of a fault that causes brakes to fail at speeds over 60mph
  4. Charity shop worker pricks their finger with a price-tagging gun.
  5. Occupational asthma from use of hazardous substance.
  6. Fall from a ladder.
  7. Work-related stress due to pressure at work.
  8. A fall from a 2nd-floor window in a stairwell while moving furniture
  9. Musculoskeletal (MSK) pain that requires time off work but no treatment from manual handlng.

Get a good spread of hazardous events – my list includes safety examples and health examples. You can make these specific to your workplace, for example “work on a short ladder in the office leading to a fall of up to 2 metres” and “work on a long ladder in the warehouse leading to a fall of more than 2 metres” would get different results.

Your task:

Before you look at Figure 10.6 try rating the examples from Figure 10.5 on the grid in Figure 10.1.

In Figure 10.6 I’ve assumed three team members have assigned each of these situations to our 5×5 grid – I’ve used the reference letter (A to I) for each case from the list above, so each letter appears in the table three times.

Figure 10.6: Situations categorised within a 5x5 grid

Catastrophic – deathB, HHC
Life-changing – eg disablementE, EB, E, HB, CC
Major – more than 5 days absenceAGF, F, G
Moderate – up to 5 days absenceAGFI, II
Minor – first aid or self-aidADDD
Very unlikely –
Less than once in 20 years
Unlikely –
Less than once in 5 years up to once in 20 years
Fairly likely –
Once in 1 to 5 years
Likely –
More than once a year but less than once a week
Very likely –
Once a week or more

Some might be more optimistic than you, some pessimistic. For example, one rater is concerned that given the news  of a vehicle fault, there could be a life-changing injury from a road accident within a the week if you do nothing to prevent it. You don’t need to agree with any of the judgements in Figure 10.6 – your context is likely to be different to the one I have in mind – but you and your team do need to agree with each other if you want to prove the matrix is useful. Figure 10.6 shows that the three assessors often disagreed – not by huge amounts, but enough to question the usefulness of the matrix. As we saw in Chapter 7 different assessors might have different outcomes in mind, even for the same description.

Perhaps the vehicle/ pedestrian collision could result in a life-changing injury more than once in twenty years, and a fatality less than once in twenty years. Or people could have different opinions about the frequency or consequence of the same event. Remembering the case of the restaurant worker who died after falling through a window while moving equipment between floors, I might assign the likelihood of H as higher than someone unaware of the same case. Someone else might know of someone who fell out of a window and survived, so that will influence their assessment of the outcome.

The bigger the grid, the more difficult it will be to agree on the rating. If, even when you have a really clear idea of what the hazardous event is you cannot agree on the rating, you might have a problem with your matrix. We could try collapsing the matrix at this stage – for example, combining the two most severe outcomes, and merging the two least likely severity. But let’s assume you’re not convinced yet you can lose that detail. The next stage might convince you.

Your task:

Take the example situations in Figure 10. 5 (or your own list) and ask several colleagues to place them within your organisation’s risk matrix. Discuss the ones where there is a lack of agreement. Hold that thought.

10.5 Why we're not scoring (a diversion)

Before we get to these hazards, a short diversion to get you thinking.

Ask yourself:

You have £1 to spend on a raffle ticket. In one raffle there are just 50 tickets, so you have a high chance of winning. The prize is £10. In the second raffle there are 5 million tickets – but if you win, your prize is £1 million. Which ticket are you going to buy?

Your answer to this question depends on your attitude to risk. Some people might play safe, with high hopes of the £10 win; others will feel there is no point getting a ticket for such a small prize, however good the odds. Whichever you choose, it’s unlikely you’ll feel the same way about the two choices.

Look at the 5×5 grid in Figure 10.7 where two of the team agreed on the same boxes for two of the scenarios, H and I. The fall from a second-floor window (H) is considered to be unlikely, once in between 5 – 20 years, but if it happened, it could lead to a life-changing injury. Under a traditional risk matrix scoring system this would ‘score’ 4×2 = 8. Meanwhile, the routine manual handling injury could be happening more than once a year, with people taking a day or two off work to rest. This would score 2×4 = 8. The same score. But should we really prioritise these two situations in the same way? Just as you felt differently about the two raffle tickets, you should feel differently about these two scenarios.

Would you continue to allow people to carry heavy equipment upstairs past an unprotected window, where an accident could cause a life-changing injury while you reorganise the shelves? The routine manual handling is important, but which is the most urgent? Even if your estimate of “once in 20 years” was correct, that doesn’t mean it will be 20 years before the accident occurs. If you are still doing that task, it could happen today.

Figure 10.7: H and I categorised within a ‘scored’ 5x5 grid

Catastrophic – 5
Life-changing – 4H. A fall from a 2nd-floor window = 8
Major – 3
Moderate – 2I. MSK pain from manual handling = 8
Minor – 1
Very unlikely –
1
Unlikely –
2
Fairly likely –
3
Likely –
4
Very likely –
5

So rather than prioritise I and H the same because they score ‘8’, I would stop people handling heavy objects on the stairs until I can do something about the window, while scheduling time to do a proper manual handling assessment for the tasks where the severity is lower.

In the next section we’ll consider what you might do for each scenario, without a score.

Your task:

Look at where you and your colleagues placed the example situations from Figure 10.5 (or your own). If you matrix has scores or outcomes, group the situations by score or outcome, and decide if those decisions feel correct.

10.6 Consider actions and outcomes

For the hazardous events we listed in Figure 10.5, we’ll consider the three outcomes described in the previous chapter

  • Monitor
  • Manage
  • Stop

Figure 10.8 suggests stop, manage and monitor actions for the first four hazardous events.

The assumption in most cases where STOP is the initial reaction, is that once you have the essential controls in place, the likelihood (or sometimes the consequence) is reduced sufficiently that the hazard moves to ‘Manage’ and ‘Monitor’. I’ve colour-coded these to help with what follows.

Your task:

Devise your own suggestions for the remaining hazardous events in Figure 10.7

Figure 10.8: Likely actions for each situation

SituationSummaryPossible actions
A. Falling down well-maintained stairs in an office building.MonitorCondition of the stairs
Behaviours on the stairs (eg carrying too much, walking while texting)
Outcomes of investigations into near misses related to tripping on or near stairs.
B. A vehicle / pedestrian collision in a busy loading bay with no segregation. STOP untilDesign in segregation of vehicles and pedestrians
Then Manage ALARPCheck and monitor lighting, PPE needs and use, marking of walkways and signage.
Check and monitor adherence of vehicles and people to segregation
C. A road accident in an organisation with hundreds of drivers driving a vehicle model which has recently had a safety alert, because of a fault that causes brakes to fail at speeds over 60mphSTOP untilSTOP all non-essential vehicle movements, and require drivers to stay below 55mph until the problem is investigated, and as appropriate fixed in each vehicle.
Then Manage ALARPDriver, vehicle and fleet safety.
Monitor Outcomes of investigations into vehicle incidents (including near misses)
D. Charity shop worker pricks their finger with a price-tagging gun.Manage ALARPImprove near-miss reporting
Work with procurement to replace tagging guns over time
E. Occupational asthma from use of hazardous substance.
F. Fall from a ladder.
G. Work-related stress due to pressure at work.
H. A fall from a 2nd-floor window in a stairwell while moving furniture
I. Musculoskeletal (MSK) pain that requires time off work but no treatment from manual handlng.

Once you’ve completed the table, compare your answers with mine in Appendix 2.

Ask yourself:

Was it difficult to come up with some suggested actions without any scoring to help you? While you might have had different precautions in mind, did you have similar outcomes? If you do this as a team exercise for your own scenarios, do you get similar results?

In Figure 10.9 I’ve added the colour-coding and the summary conclusion to the matrix. I’ve also shown the scenarios that were ‘stop until’ repeated in italics to indicate where they might be if the essential controls are put in place. For each judge, the essential controls have reduced the likelihood of the event, but left the severity the same. For example, segregation of people and vehicles make it less likely that a pedestrian is hit by a vehicle, but if it occurs, the result will still be a serious or fatal injury.

The colours on the grid are not symmetrical. For all the scenarios that could lead to a catastrophic or life-changing outcome, we determined we need to stop until we could be sure we’d moved it down the grid to the lowest likelihood category. Think back to the raffle tickets in section 5, and the comparison between the situation represented by I and that represented by H and E.

Figure 10.9: Categorised and colour-coded decisions

We have some gaps in the grid. Because of the position of the existing green blocks and red blocks it is reasonable to assign the bottom left and top right blocks with the same colours as adjacent blocks. However, for Major severity at the two highest likelihood categories, we don’t have any scenarios to help us. These could be orange or red, or one of each. If we assumed symmetry in the grid we’d probably colour both red – but we’d also colour the two beneath this red, so that’s not a useful model to follow. We could think about one of the scenarios in the blocks adjacent to the missing blocks and think about what would move them into these blocks:
    • I – Imagine that the manual handling MSK injuries resulted in people taking more than 5 days off work more than once a year. Would that change my priority from ‘manage’ to ‘stop’?
    • B – Imagine that if instead of adding segregation between pedestrians and vehicles, all pedestrians were put in pods, so that if they are hit by a vehicle they suffer whiplash (and take more than five days off work) but no permanent injury. Would that change my priority from ‘stop’ to ‘manage’?
    • F and G – If working on ladders and work-related stress is causing people to be off work for months every year, would we still think we could ‘manage’ the problem or would we need to take more drastic action to stop a key cause of stress?

I’m going to make a conservative assumption that my ‘judges’ decided if MSK injuries were leading to absences of more than 5 days more than once a year, they would want to change the rating from ‘manage’ to ‘stop’ (and that the pedestrian pods weren’t a reliable option for reducing injury severity). In discussion, they also decided that where stress or falls from ladders were causing long absences, perhaps the original assumption that a ‘manage’ strategy was sufficient should be reconsidered. The problem was the 5 days absence cut off.

I’ve seen many risk grids that use 3-days or 7-days because of the original or revised RIDDOR regulations. But that’s about reporting accidents. What figure would be useful for assessing risk? My imagined judges discussed this, and decided to split the major category into two time categories – 5 days to 2 weeks, and over 2 weeks.

So my final coloured grid would look like Figure 10.10 – I’ve now removed the scenarios, as they were there to help us colour the grid and are no longer needed.

Figure 10.10: Colour-coded grid

We’ve ended up with a larger, not smaller matrix than before. But let’s see what happens next.

10.7 Test the boundaries

Your task:

Using the current version of your organisation’s risk matrix, or any proposed alternatives this chapter might have prompted (or the version in Figure 10.9 if you don’t have your own), apply these tests:

  1. No green block should share a ‘flat’ boundary with a red block. There are some who argue that green and red blocks shouldn’t share corners either, but this becomes increasingly difficult to avoid as the grid gets smaller. As the grid shouldn’t be considered mathematically accurate, I’m happy with shared corners (just not shared boundaries).
  2. Check to see if any rows have the same pattern of colours – in Figure 10.9, the first two rows are the same.
  3. We also have two rows in the middle that look the same. By splitting the previous major score into two rows (5 days to 2 weeks, over 2 weeks) our judges were better able to agree on the outcomes. So we can join the lower severity end of ‘major’ into the ‘moderate’ row.
  4. Check to see if any columns have the same pattern of colours – in Figure 10.9, the last three columns are the same.

At the end of Section 10.4, I mentioned we might ‘collapse’ the grid – as you can see now, we have the evidence to do this, as collapsing the first two rows and the last three columns will produce the same risk decisions. I’ve shown this in Figure 10.11.

Figure 10.11: Reduced grid

You could now start from the beginning of this chapter with your new grid. Re-assess the scenarios (with your team if you can, or otherwise on your own) and see if agreement is any easier. My imaginary team have done so, and Figure 10.12 shows how I’ve improved the agreement levels between risk assessors.

Figure 10.12: Situations re-assessed

10.8 Conclusion

What we did in Section 10.6 might have convinced you that you don’t need a risk matrix. You’re not running a high hazard chemical or gas processing plant, an airline, a nuclear power station or a railway. Your hazards are familiar ones like work at height or noise, where there is plenty of advice and best practice available. You can make decisions without a matrix, provided you have:

Defined the hazard clearly (see Chapters 2 and 3) with a clear statement of the most-likely worst-case scenario (or perhaps more than one scenario).

  • Considered everyone who could be harmed (Chapter 4).
  • Put all mandatory controls in place (Chapter 6).
  • Measured hazards that can genuinely and usefully be measured (like noise – see Chapter 8).

You might decide you do want a matrix, but you’ve now realised it doesn’t need (and shouldn’t have) numbers on it. You’ve worked through this chapter and the previous one (Chapter 9) so that your matrix:

  • Is as simple as it can be, with as few categories as you can get away with.
  • Has likelihood categories with agreed meanings.
  • Has severity categories with agreed meanings.
  • Uses action-oriented outcome descriptions, and have as few as you can
  • Has been tested by your own assessors (not just by consultants like me) with typical hazard situations from your organisation.
  • Is not copied from any book or website, even this one.

A third, sadder alternative, is that you don’t have the authority to change the matrix you use in your organisation. I’ve been there. Forced to use an overly complex and poorly defined risk matrix. But you can do something to improve the process, even if you are forced to use a 7×7 matrix with 13 defined outcomes. You can produce your own guide to using the matrix which defines how to assign hazards to each likelihood and severity category, and what the outcomes mean in relation to monitoring, managing or stopping. Use examples from your organisation so that everyone understands how to apply the matrix more consistently.

Whether or not you are allowed to change, modify or dump your organisation’s grid we have spent enough time on assessing risk. Let’s stop assessing, and focus on the actions that make the world a safer place. In Chapter 11 we focus on how to control risk.

Request for feedback

This chapter took me the longest to write (so far), partly because I went around in circles with the examples. Please let me know – does the example work? Is it too complicated? Is it credible? If it doesn’t work for you, what would help you? Were you convinced at the end of Chapter 9, such that this chapter isn’t even necessary? My apologies too that as a result many of the tables are images rather than text – it is quicker to edit them this way, but once I have some feedback on what works, accessible versions of these will be provided.

You can use the Contact form to send me feedback. If you’d like to receive an email when I add or update a chapter, please subscribe to my ‘book club’

Alternatively, go back to the book contents page

Appendix 1: Case studies by year

Appendix 2: Answers to questons posed in each chapter

Appendix 3: Lost HSE references